How Cable Containment is Sized by Fill
For enclosed containment — trunking and duct — BS 7671 and IET
Guidance Note 1 limit how much of the internal cross-section the cables may occupy.
The classic rule is a 45% space factor for trunking and 35% for duct
(GN1 Appendix A). Conduit is the exception and is sized a different way
entirely — see below. This tool sums the cross-sectional area of every cable
(πd²/4 for each conductor, times quantity), applies the space factor and a
future spare capacity allowance, then finds the smallest standard size whose
usable area still clears the total. For open containment — tray, ladder and basket
— it instead sums the cable widths laid touching or spaced (0.5D, 1D, 2D) against the usable
tray width, or the bunched cross-section when cables are grouped.
Conduit is Sized by Cable Factors, Not by Area
Ask for a conduit and the calculator switches method entirely. UK practice
(IET Guidance Note 1, Appendix A) does not size conduit on a percentage fill —
it gives every cable a dimensionless cable factor and every conduit size a
conduit factor, and the conduit passes when the factors add up to no more
than its own. The point is not whether the cables fit, but whether you can
pull them in: GN1 says so plainly — "only the ease of drawing-in is taken into
account".
That is why the tool asks for the run length and the number of bends. A
20 mm conduit that passes over 2 m straight can fail over 4 m with two bends,
because GN1 uses one pair of tables for straight runs up to 3 m (A1 and A2) and a
different pair — with lower figures — for longer runs or any run with bends (A3 and A4).
The same cable has a different factor in each, so the printed report names
which tables were used, the run length, the bend count and the conduit factor it read. No
space factor applies to conduit: the GN1 factors already allow for drawing the cables in, and
adding one on top would count it twice.
Where GN1 has nothing to say, neither does the calculator. Its cable factors cover single-core
thermoplastic and thermosetting conductors from 1 to 25 mm², so the cable list narrows to
those in conduit mode, with a box to enter a factor by hand from manufacturer data for
anything else. Flexible and oval conduit are not in GN1's tables at all and come back for
review rather than being guessed at. Push a run past what Table A4 tabulates — more than
four bends, or a long run with three — and the tool asks for a draw-in box and two shorter
runs instead of extrapolating, which is exactly what the standard intends.
Conduit, Trunking, Duct, Tray, Ladder & Basket in One Tool
Switch the containment type and the calculator loads the right method and the right standard
size range — trunking widths and heights, circular duct bores by product family, and tray /
ladder / basket widths by duty class. Each candidate size is listed with its usable capacity,
the resulting utilisation percentage and a clear PASS / FAIL, so you can see
not just the smallest size that works but how much headroom every size leaves. A built-in cable
catalogue covers common LSOH, XLPE/SWA, PVC, flexible, fire-resistant and data cables, or you
can enter a custom outer diameter for anything else.
A Printable Calculation Record
Print / Save as PDF produces a submission-style report — project header, the
full cable schedule with per-cable areas, the containment method and space factor, the size
check for every candidate, the recommended size and a VERIFY register. For a full containment
support network to BS 8519, size the brackets and supports with our
MEP bracket calculator, and for whole-installation
cable sizing see the BS 7671 cable sizing
calculator. Need a full pack produced and checked? See our
ProDesign cable calculation service.
Background reading
Containment fill and the 45% space
factor explains where the limit comes from, why a passing trunking still looks half empty,
and how the fill you choose feeds straight back into the cable size through the grouping factor.
See also cable derating factors for how
Cg combines with the ambient and thermal-insulation factors, and
BS 8519 fire-rated containment
supports for holding the containment up.